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Plastic HELICAL       GEARS

What is Plastic Helical Gears?

Toothed mechanical components made of plastic that transmit rotational motion between parallel shafts with helical teeth for improved efficiency and reduced noise.

Material

Plastic helical gears are typically made from various types of engineering plastics such as nylon, acetal (POM), polyethylene (PE), or polycarbonate (PC). These materials offer advantages such as high strength, wear resistance, low friction, and corrosion resistance.

Design

Plastic helical gears feature a helical tooth design, where the teeth are cut at an angle to the gear axis. This design allows for smoother and quieter operation, as the engagement between the teeth is gradual and distributes the load more evenly compared to straight-tooth gears.

Benefits

Plastic helical gears offer several advantages over other types of gears. They are lightweight, which is advantageous for reducing the overall weight of systems. They provide excellent wear resistance, reducing the need for frequent replacement or maintenance. Plastic gears also offer self-lubricating properties, reducing the need for additional lubricants.

Applications

Plastic helical gears find applications in a wide range of industries, including automotive, robotics, machinery, medical equipment, consumer electronics, and more. They are commonly used in power transmission systems that require efficient and precise motion control.

Customization

Plastic helical gears can be customized to meet specific application requirements. This includes selecting the appropriate material, gear ratio, size, and other design parameters to ensure optimal performance and compatibility with the system.

<When selecting plastic helical gears, it’s important to consider factors such as load requirements, operating conditions, desired performance, and compatibility with other components in the system. Consulting us can help in choosing the right plastic helical gears for your specific application.>

How to maintain plastic helical gears?

 

  • Regular Cleaning: Remove any dirt, debris, or dust particles that may have accumulated on the gear surfaces. Use a soft brush or cloth to gently clean the gears.
  • Lubrication: Apply a suitable lubricant to the gear teeth to reduce friction and wear. Choose a lubricant specifically designed for plastic gears, as some lubricants may degrade plastic materials. Follow the manufacturer’s recommendations for lubrication intervals.
  • Inspect for Wear: Regularly check the gear teeth for signs of wear, such as chipping, cracking, or rounding. If you notice any significant wear, replace the gears to prevent further damage to the gear assembly.
  • Avoid Overloading: Ensure that the gears are not subjected to excessive loads beyond their capacity. Overloading can cause premature wear and damage to the gears. If necessary, consider using gears with higher load capacity or redesigning the system to distribute the load more evenly.
  • Store Properly: When not in use, store the gears in a clean and dry environment to prevent moisture and dust accumulation. Avoid exposing the gears to extreme temperatures or direct sunlight, as these conditions can degrade the plastic material.

Our Factory

 

plastic helical gears factory
plastic helical gears factory2

Why Choose Us

Our gears are manufactured using high-quality plastic materials, ensuring durability, excellent performance, and resistance to wear and tear.We offer a wide range of customization options, allowing customers to tailor the gears to their specific requirements and applications.

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Join the ranks of satisfied customers who have experienced the unrivaled performance of our Plastic Helical Gears. Upgrade your systems today and embrace the future of motion control.